OK...I have come to the conclusion that the Digi+ Pro is just very sensitive to radiated EMF and I’m unfortunate enough to have some devices and/or house wiring that radiates enough to glitch the spdif signal.
I spent a whole day fooling around with every possible combination of earthing....both with and without the Digi jumper in place.
I tested the robustness of the house earth and it was good.
I ran a separate earth line from the house earth into my listening area so I could try different arrangements.
This included tying the coax shield to earth via a 1000 ohm resistor, via a 100 ohm resistor and direct to earth.
Also tried tying the power supply 0V to earth.
I also tried running the Pi and Pro using a battery power pack....so it was completely isolated from any house wiring or power supply.
I even ran it within a steel toolbox, and earthed the box.
The lights that are giving me grief are a pair of halogens...fed with a transformer. So these will present a collapsing field when turned off. I put an identical one on a long lead, fed from the power circuit from the other side of the house. I found that I could switch it without issue at a distance, but as I closed to half a meter or so, I could trigger the fault....and this is with my Pi running from a battery pack and using a usb stick for a source ie no power, NAS or LAN connection. This is demonstrating that the glitch is radiated through space, and appears not to be transmitted by the power supply or other connections.
I will now try suppressing the issues at the source. [halogen lights, stove ignitor, washing machine cycling – these are all within 6 meters of the Digi+] I have already tried a couple of small ferrite suppressors on the lights.....but they were pretty small and had no effect. Perhaps a judiciously placed X and Y class cap may do the trick.
I am also putting together a linear power supply.....mainly because of ACX and others recommendations for SQ. But hey, perhaps I’ll be surprised.
And for the record, I measured the resistance connecting Digi coax shield to Digi 0V with the jumper in place as 10kohm. So when in place it is only loosely tying the output common to ground....just enough to stop it floating. Removing the jumper completely isolates the spdif output.
One good thing to come from all this was that I discovered that the 7” touch screen I am using was much more responsive when I tied the Pi 0V to house earth. It was a bit flaky before so I have tied the Pi to earth and all is good.